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Employee Emergency & Fire Prevention Plans

Document Number: 108

Emergency Evacuation Plans

Companies that fall under various OSHA standards such as 1910.120(L)(1)(ii), Hazardous Waste Operations and Emergency Response; 1910.119(n), Process Safety Management of Highly Hazardous Chemicals; etc., are required to have emergency evacuation plans that comply with 1910.38. Written emergency and fire prevention plans need to be kept by the employer in the workplace for companies with more than ten employees. Companies with ten or fewer employees may communicate the plans verbally. Employees should have access to these plans and should receive training related to emergency procedures. New employees should be informed of these plans during their orientation process; current employees need to receive updates on plan revisions as they occur.

Plans may vary to comply with specific company operation, but should follow the guidelines set by OSHA. Plans must include procedures for evacuating physically impaired workers. All employees must be familiar with the evacuation signal, whether it be communicated verbally, or by bells, whistles or sirens. The alarm system must comply with scope, application, general requirements, installation and restoration, maintenance, testing and manual operation as stated in 1910.165.

Emergency Plans should include the following according to CFR 1910.38:

  • Emergency escape procedures and escape route assignments
  • Procedures to be followed by employees who remain to operate critical plan operations before they evacuate
  • Procedures to account for all employees after emergency evacuations have been completed
  • Rescue and medical duties for those employees who are to perform them
  • The preferred means of reporting fires and other emergencies
  • Names or regular job titles of persons or department who can be contacted for further information or explanation of duties under the plan

Fire Prevention Plans

Employees should know the alarm procedure, where to find alarms and how to sound or activate them. Emergency phone numbers should be posted by phones. Employees should respond immediately when the alarm is sounded, whether it is a drill or an actual fire. Personal work areas should be secured, if time permits, by turning off machinery or equipment, securing hazardous materials or locking up confidential documents.

Evacuation routes must be indicated by signs or workplace maps outlining alternate escape routes. These must be posted in visible locations. A plan must include designation of an area to meet for a head count immediately after evacuation.

Fire Prevention Plans should include the following according to CFR 1910.38:

  • A list of the major workplace hazards, their proper handling and storage procedures and potential ignition sources, including equipment/systems installed specifically to handle a fire involving them
  • Names/job titles of personnel responsible for maintenance of equipment and fire prevention and control devices installed within specific equipment
  • Names/job titles of personnel responsible for fuel source hazard control
  • Provisions for storage and cleanup of these products
  • A schedule for the maintenance department to regularly and properly maintain equipment
  • A list of systems installed on heat-producing equipment to prevent accidental ignition of combustible material

Establishing emergency plans and facilitating employee training help prevent fire deaths and injuries in the workplace. Saving lives is the goal for emergency and fire prevention plans... and the plans work only if people know and follow the procedure.

Commonly Asked Questions

Q. Why is it important to meet for a head count in the event of an emergency or fire?
A. It is crucial to have a designated place to meet after the evacuation process. The head count helps to determine if anyone might possibly be trapped in the building. Failing to report to this designated meeting place could endanger the life of someone who re-enters the building in an attempt to find a missing person.
Q. Why is it important to keep exits clear?
A. It is important to keep paths, escape routes and aisles clear to ensure everyone can quickly exit the building. Clutter and debris might prohibit an exit door from opening to allow for escape.

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Please Note: The information contained in this publication is intended for general information purposes only. This publication is not a substitute for review of the applicable government regulations and standards, and should not be construed as legal advice or opinion. Readers with specific questions should refer to the cited regulation or consult with an attorney.


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