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Understanding Conductivity

Document Number: 123
Introduction
If you work in a laboratory, or in semi-conductor manufacturing,
industrial cleaning, industrial sterilizing or industrial plating
operations, conductivity is an important factor in your day-to-day
job. Understanding the principles behind conductivity can help you do
your job better.
Conductivity, or the measurement of the ability to conduct
electricity, is an inherent property of most materials. Materials such
as metals are highly conductive. . . they easily carry electricity.
Materials like plastic or glass are non-conductive. In other words, an
electronic charge cannot be transferred from an energized source to
plastic or glass. Aqueous solutions can also pass a current and rank
between highly conductive metals and non-conductive plastic/glass on
the conductivity scale.
Many industries require specific conductivity measurements. The
following are examples:
- Semiconductor Manufacturing: Conductivity measurements
monitor the purity of rinse water which cleans the semiconductors.
High conductivity values alert operators to change the rinse water.
- Boiler Blowdown: Conductivity is used to monitor the
purity of water coming out of the boiler. Low conductivity values
indicate a clean boiler.
- Laboratory Analysis: Researchers check the conductivity
of their lab water. Low conductivity indicates pure water and pure
water is less likely to contaminate their experiments.
- Industrial Cleaning, Sterilizing, and Plating Operations:
These activities use conductivity to monitor their effectiveness in
addition to the strength of residue and spent solutions. Depending
on their ionic strength readings of the solutions, you may recycle
them for further use or replenish them.
How is Conductivity Measured?
Conductivity is determined by the number of charged carriers, how
fast they move and how much charge each one carries. In metals, the
electrical current is carried by electrons. In aqueous-based
solutions, it is carried by charged ions-the more ions present, the
easier current will flow.
Conductivity is measured in siemens and ohms. The higher the
siemens, the more conductive the liquid is.
Here is the conductivity for some common liquids:
| Deionized (distilled) water |
0.055 uS/cm |
| Boiler water |
1.0 uS/cm |
| Drinking water |
100.00 uS/cm |
| Ocean water |
53 mS/cm |
| 10% NaOH |
355 mS/cm |
| 10% H2S04 |
432 mS/cm |
| Key: 1/uS=0.0001 mS 1mS=1000 /uS |
Types of Measurement Tools
The simplest arrangement for measuring conductivity is a 2-electrode
cell. Voltage is applied to two flat plates immersed in a solution and
the resulting current is measured. A 3-electrode cell can also be
used, but the drawback is polarization. Use of DC voltage would soon
deplete the ions near the plates causing polarization and a higher
than normal resistance. Deposits can form on the surface of the
electrodes which also subtract from the measured conductivity of the
sample.
To reduce the effects of polarization and to be able to function
in "dirty" solutions the 4-electrode cell offers significant
advantages. 4-electrode conductivity cells contain two drive (current)
electrodes and two sense (voltage) electrodes. The drive electrodes
are powered by an alternating voltage, and the alternating current
that flows is measured to determine the conductivity. The amplitude of
the alternating voltage is controlled by the voltage measured at the
sense electrodes. Since the sense electrodes are positioned in a low
current area of the cell, and this voltage is measured using high
impedance circuit, it represents the strength of the electric field
within the cell with higher accuracy. using this signal to maintain
all field strength at a constant, the current that flows at the drive
electrodes is proportional to the conductivity of the sample and the
errors due to polarization and contamination are minimal.
Today most conductivity
testers, hand held and bench top meters
use the 4-electrode cell.
Commonly Asked Questions
| Q. |
How should I store my conductivity cell? |
| A. |
Rinse it in tap water when you are finished using
it. You can store the electrode either wet or dry. If it is stored
dry, you will need to recondition the electrode before use. |
| Q. |
How do I condition the probe? |
| A. |
Place the probe in a standard solution tap water
and have power running to the probe. Let it soak for 30 minutes to
an hour unless otherwise specified. |
| Q. |
How and when should I calibrate the probe? |
| A. |
Calibrate using a standard solution in a range of
the samples you are testing. Place the probe in standard solution,
condition, rinse probe in second sample of standard solution, use a
third sample of standard solution to calibrate, and then adjust the
cell constant until specified value is displayed. Recalibrate when
you change ranges, or if readings seem to be incorrect. |
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Please Note: The information contained in this
publication is intended for general information purposes only. This
publication is not a substitute for review of the applicable government
regulations and standards, and should not be construed as legal advice
or opinion. Readers with specific questions should refer to the cited
regulation or consult with an attorney.
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