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Understanding Batteries

Document Number: 209
Introduction
A battery is a portable source of energy. We use batteries to power a
wide range of items from our watches to our vehicles. All batteries
consist of an anode, a cathode and an electrolyte. The materials that
make up those parts, as well as the way the parts are put together,
make it possible to choose from a wide variety of batteries with
different properties and power capabilities.
Terms:
Anode: An electrode at which an oxidation reaction occurs.
Battery: One or more cells that connect to form one unit—having
provisions for external connections.
Capacity: The ability of the battery or cell to supply current
to an external circuit.
Cathode: An electrode at which a reduction reaction
occurs.
Cell: An electrochemical device which can store electrical
energy
Cycle: A charge followed by a discharge in a rechargeable
battery.
Duty Cycle: The pattern a battery uses that includes charge,
overcharge, rest and discharge.
Electrode: A part of the cell where an electrochemical reaction
occurs.
Electrolyte: An electrical conductor for the movement of ions
within a cell.
Life: The length of time a battery performs and measured in
years or charge/discharge cycles.
Overcharge: The application of charge current after the battery
has reached full charge.
Oxidation: Occurs when the cells active material releases
electrons to the external circuit.
Parallel: To link or interconnect cells or batteries by joining
all like terminals.
Plates: Common name for electrodes.
Primary Cell/Battery: A cell designed to be used only once and
then discarded.
Rechargeable Battery or Secondary Battery: A battery capable of
repeated use because the chemical reactions are reversible. Reduction:
The gain of electrons.
Series: To join or interconnect cells or batteries by
connecting the positive terminal of one unit to the negative terminal
of the next unit.
How a Battery Works
All batteries work on the principle of converting chemical energy
into electrical energy or power. This is accomplished by establishing a
flow of negatively charged particles called electrons (e - ). These
electrons flow from the anode to the object requiring the power, and
then flow back to the cathode. Throughout this process the energy level
of the battery steadily decreases. The electrical energy/electron flow
continues until the anode can no longer donate electrons and the cathode
can no longer accept them. Once this happens, the battery is “dead”—no
longer able to provide energy to the equipment.
Types of Batteries
Primary Batteries
Primary batteries are batteries that are discarded once the
chemical/electrical energy in them has been used up. There are several
different kinds of these disposable batteries:
Alkaline: This is one of the most commonly-used batteries.
Alkaline batteries provide long service life for high drain devices
such as flash cameras or portable stereos. They are composed of
manganese dioxide, graphite, and an electrolyte. The service life is
directly related to the purity of materials and the construction of
the battery. Alkaline batteries work best within a –4°F to 130°F
temperature range.
Zinc Chloride: Good for moderate- to low-drain uses such as
clocks, flashlights and radios. These batteries don’t last as long
as alkaline but are generally less expensive than alkaline. Zinc
chloride batteries are most effective at a 35°F to130°F temperature
range.
Carbon Zinc: This older technology battery has nearly been
replaced by alkaline and zinc chloride batteries. These batteries have
half the service life of zinc chloride batteries.
Lithium: Lithium batteries are mainly used when a long shelf
and a long service life are required. Products that require battery
backup generally use lithium including computers and other electronic
equipment. In some instances lithium batteries can be stored for as
long as 10 years and still be activated. The temperature range on a
lithium battery is 40°F to 185°F.
Secondary Batteries
Secondary batteries can be used repeatedly (charged, discharged and
recharged) because the chemical reactions are reversible. The two
following battery types are examples of these secondary
batteries:
Lead-Acid: These batteries are extremely durable, have a long
service life and account for more than half of the batteries sold
worldwide. They are found in automobiles, trucks, forklifts, as well
as other high-powered devices. These batteries are comprised of lead
components and the electrolyte is sulfuric acid. They are reliable at
fairly low to high temperatures. There are two basic types of
lead-acid batteries, flooded or sealed. The flooded version is
initially less expensive, but may cost more in the long run due to its
high level of maintenance. With flooded batteries, the electrolyte
level has to be constantly checked and changed. This can be hazardous
because of its sulfuric acid content. Sealed batteries can initially
cost twice as much as flooded batteries, but require little
maintenance. Sealed batteries also have a low-risk factor due to the
completely enclosed electrolyte which requires no changing or
checking.
Ni-Cad: Ni-Cad batteries are extremely durable batteries used
in equipment and can be discharged daily, recharged and used again the
next day. Most Ni-Cads can be recharged more than 500 times. Ni-Cads
are composed of nickel oxide, cadmium compounds and use potassium
hydroxide as an electrolyte. Operating temperature range is –4°F to
140°F. Ni-Cads are ideal for use in low temperatures, displaying very
little sluggishness that normally occurs in other types of batteries.
Ni-Cads are used in cordless power tools, emergency lights, powered
air purifying respirators, telecommunication equipment and more.
Commonly Asked Questions
| Q. |
What is the difference between disposable and rechargeable
batteries? |
| A. |
Disposable batteries involve a chemical reaction that cannot be
reversed. That is, once the cathode becomes loaded it can no
longer accept electrons and once the anode becomes depleted it can
no longer donate electrons. At this point the battery is “dead”.
A rechargeable battery however, can be “cleaned” by reversing
the flow of electrons through the anode and the cathode. Once the
recharging process is complete, the battery is once again usable. |
| Q. |
What should I consider before choosing between flooded or
sealed lead-acid batteries for my equipment? |
| A. |
Will your use be short term? Flooded batteries are a much more
economical choice than sealed lead-acid batteries for short-term
use. The up front cost of the flooded battery may be half the price of a
sealed battery but in the long term, you must consider the additional cost
of
maintaining flooded
batteries. These costs could involve installing a ventilation
system to get rid of sulfuric acid vapors, wearing proper personal
protective equipment, installing an eyewash station for accidental
exposures, etc. There is also the additional cost of manpower
necessary to maintain flooded batteries. |
| Q. |
How should I store my batteries? |
| A. |
Batteries should be stored in cool, dry areas to optimize
storage life. Batteries operate on chemical reactions that also
produce heat energy while creating the needed electrical power. If
batteries are stored at high temperatures, the heat accelerates
the reaction process and batteries will wear out sooner or “die”
before you get a chance to use them. |
Sources for more Information
www.rayovac.com
www.tadiranbat.com
www.duracell.com
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Please Note: The information contained in this
publication is intended for general information purposes only. This
publication is not a substitute for review of the applicable government
regulations and standards, and should not be construed as legal advice
or opinion. Readers with specific questions should refer to the cited
regulation or consult with an attorney.
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